Value Chain Simulation Manual

Preface

The approach of this manual

Who can use this manual?

Chapter I
The CIM Company- Master and Organizational Data

Master and Organizational Data
Exercise 1.1: Checking material Master for Finished Products
Exercise 1.2. Checking Material Master for Raw Material
Exercise 1.3. Checking Customer Master Data
Exercise 1.4. Checking Vendor Master Data
Exercise 1.5. Reviewing Work Centers for Production

Chapter 2
Products design

Product Life Cycle Management
Exercise 2.1. Displaying Quality View on the Material Master
Exercise 2.2. Creating an Inspection Method
Exercise 2.3. Creating a Sampling Procedure
Exercise 2.4. Creating an Inspection Characteristic
Exercise 2.5. Creating an Inspection Plan
Exercise 2.6. Verifying inspection Characteristics
Exercise 2.7. Creating Bill of Materials
Exercise 2.8. Creating Finished Products Routing

Chapter 3
Sales and Operations planning

Sales and Operations planning
Exercise 3.1. Creating the Product Group
Exercise 3.2. Creating the Rough –cut Capacity Profile
Exercise 3.3. Creating a Production Plan Based on Sales Forecast
Exercise 3.4. Rough-cut Capacity Planning
Exercise 3.5. Disaggregation and transferring to Demand Management
Exercise 3.6. Reviewing Demand Management
Exercise 3.7. Displaying Stock Requirements List

Chapter 4
Production and Material Planning

Production and Material Planning
Exercise 4.1. Calculating the Master Production Schedule
Exercise 4.2. Evaluating the Planning Result
Exercise 4.3. Displaying Stock Requirements Planning
Exercise 4.4. Running the Material Requirements Planning
Exercise 4.5. Evaluating the MRP
Exercise 4.6. Displaying stock Requirements List

Chapter 5
Procurement

Exercise 5.1. Creating Material Info Record
Exercise 5.2. Converting a Planned order into a Purchase Requisition
Exercise 5.3. Converting an open `Purchase Requisition to a Purchase Order
Exercise 5.4. Receiving the Raw Material In the Warehouse
Exercise 5.5. Invoicing Verification
Exercise 5.6. Paying the Vendor
Exercise 5.7. Reviewing Accounts Payable Status and  Bank Account Balance

Chapter 6
Integrating mySAP ERP with CIM Systems

MySAP ERP and LabCIM integration
Exercise 6.1. LabCIM Configutration
Exercise 6.2. Setting Up LabCIM
Exercise 6.3. Converting a Planed Order into a Production Order for LabCIM
Exercise 6.4. Scheduling the Production Order
Exercise 6.5. Sending a Production Order to LabCIM
Exercise 6.6. Confirming the Production Order Executive
MySAP ERP and CIM integration
Exercise 6.7. Configuring file Sharing Integration
Exercise 6.8. CIM Configuration
Exercise 6.9. Checking Historical Databases

Chapter 7
Manufacturing Execution at CIM Systems

Exercise 7.1. Converting a Planned Order into a Production Order
Exercise 7.2. Detail Capacity Planning
Exercise 7.3. Sending the Production Order to the CIM
Exercise 7.4. Controlling the Shop Floor Operations at the CIM
Exercise 7.5. Completion Confirmation from CIM
Exercise 7.6. Good Issue to the Production Order
Exercise 7.7. Goods Receipt
Exercise 7.8. Settling Costs of Production Order

Chapter 8
Quality Management

Quality Inspection
Exercise 8.1. Checking stock to inspect
Exercise 8.2. Displaying Inspection Lot Quantity and Sample Size
Exercise 8.3. Recording Results
Exercise 8.4. Usage Decision
Exercise 8.5. Inspection Report

Chapter 9
Sales and Distribution

Exercise 9.1. Establishing Product Prices
Exercise 9.2. Creating sales Order
Exercise 9.3. Creating Delivery Note For Sales Order
Exercise 9.4. Picking Materials
Exercise 9.5. Post Goods Issue
Exercise 9.6. Billing the Customer
Exercise 9.7. Post Receipt of Customer Payment
Exercise 9.8. Reviewing Document Flow

Chapter 10
Value chain Simulation and Information Analysis

Value chain Simulation
Exercise 10.1. Creating a Sales Quotation
Exercise 10.2. Value Chain simulation
Final exercise: Presentation of Result /Information Analysis

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